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江蘇龍萬機械水平全自動造型線使用案例
江蘇鹽城龍萬機械是一家集鑄造、加工的現代化實干企業，車間配套了完善的加工設備以及標準的黏土砂生產線，三臺水平全自動造型機搭配兩條水平造型生產澆注線，鑄件年產值15000噸左右，主要鑄造生產拋凡機配件、鑄鐵彎頭管件和部分球墨鑄件等。
Jiangsu Yancheng Longwan Machinery Co., Ltd. is a modern and practical enterprise integrating casting and processing. The workshop is equipped with perfect processing equipment and standard clay sand production line, three horizontal automatic molding machines and two horizontal molding production pouring lines. The annual output value of castings is about 15000 tons. It mainly produces casting machine accessories, cast iron elbow pipe fittings and some ductile iron castings.
龍萬機械于2019年中旬正式采購中鑄機械水平全自動變頻造型機550mmx650mm尺寸規格造型機砂箱高度最高可調節至460mm，搭配自動化水平造型生產線（澆注線），上圖為調試初期設備安裝完畢所拍攝記錄。
Longwan machinery officially purchased zoomzu horizontal full-automatic frequency conversion molding machine in the middle of 2019. The height of sand box of 550mmx650mm size molding machine can be adjusted to 460mm. It is equipped with automatic horizontal molding production line (pouring line). The above picture shows the shooting record after the equipment installation in the initial stage of commissioning.
自動化造型生產線安裝完畢正式投產的現場圖片以及中鑄機械業務經理何小姐、中鑄機械技術人員林工以及龍萬機械鄭廠長等相關人員合照記錄
After the installation of the automatic molding production line, the photos of Ms. He, zoomzu's technical personnel, Lin Gong and Zheng factory director of Longwan Machinery Co., Ltd
整線設計以常規單主機（全自動造型機）配A、B線設計，及澆注端A和冷卻段B，在澆注端尾部配備撥型機構，將取掉套箱壓鐵的砂型連鑄件撥至耐熱冷卻輸送皮帶中，保證澆注后的砂型冷卻時間在60-90分鐘左右，動力輸出采用液壓的方式，例如造型線兩側的推型裝置，轉運裝置以及自動化機械手，壓力流量可調可控，砂型轉運及推進過程中運行速度更加穩定靈活。電控采用德國西門子PLC配套電控柜對整體輔線單獨控制，與造型機PLC電控互聯配合使用完成對砂型的循環轉運和自動套箱壓鐵等，套箱壓鐵機械手自動化程度高，可將套箱壓鐵自動檢測砂型高度，將其放置到相對的位置高度，并配個臺車定位裝置保證每次套箱壓鐵都可以做到精準無誤，在設備生產使用的過程中，如需更換模具也可靈活變換，一鍵復位等。
The whole line is designed with conventional single main machine (automatic molding machine) equipped with a and B lines, as well as pouring end a and cooling section B. the mold shifting mechanism is equipped at the end of pouring end to transfer the sand mold continuous casting piece with box iron removed into the heat-resistant cooling conveyor belt to ensure that the cooling time of sand mold after pouring is about 60-90 minutes, and the power output is hydraulic, such as the push device on both sides of the molding line The pressure and flow rate can be adjusted and controlled, and the running speed is more stable and flexible in the process of sand mold transfer and propulsion. The electric control cabinet of Siemens PLC is used to control the whole auxiliary line separately. It is interconnected with the molding machine PLC to complete the circulation transfer of the sand mold and automatic box pressing iron. The automatic degree of the box pressing iron manipulator is high. It can automatically detect the height of the sand mold and place it at the relative position height, and a trolley positioning device is equipped to ensure each time the box iron pressing In the process of equipment production and use, if you need to change the mold, you can also flexibly change, one key reset, etc.
550mm x 650mm全自動造型機完成拋凡機配件的生產造型圖片
550mm x 650mm automatic casting molding machine completes the production modeling picture of the casting machine accessories
造型機完成鑄鐵管件造型并放置覆膜砂泥芯的效果圖片記錄，水平分型方便下芯。
The horizontal molding machine can complete the molding of cast iron pipe fittings and place the film coated sand core. The horizontal parting is convenient for core setting.
江蘇鹽城龍萬機械是一家集鑄造、加工的現代化實干企業，車間配套了完善的加工設備以及標準的黏土砂生產線，三臺水平全自動造型機搭配兩條水平造型生產澆注線，鑄件年產值15000噸左右，主要鑄造生產拋凡機配件、鑄鐵彎頭管件和部分球墨鑄件等。
Jiangsu Yancheng Longwan Machinery Co., Ltd. is a modern and practical enterprise integrating casting and processing. The workshop is equipped with perfect processing equipment and standard clay sand production line, three horizontal automatic molding machines and two horizontal molding production pouring lines. The annual output value of castings is about 15000 tons. It mainly produces casting machine accessories, cast iron elbow pipe fittings and some ductile iron castings.
龍萬機械于2019年中旬正式采購中鑄機械水平全自動變頻造型機550mmx650mm尺寸規格造型機砂箱高度最高可調節至460mm，搭配自動化水平造型生產線（澆注線），上圖為調試初期設備安裝完畢所拍攝記錄。
Longwan machinery officially purchased zoomzu horizontal full-automatic frequency conversion molding machine in the middle of 2019. The height of sand box of 550mmx650mm size molding machine can be adjusted to 460mm. It is equipped with automatic horizontal molding production line (pouring line). The above picture shows the shooting record after the equipment installation in the initial stage of commissioning.
自動化造型生產線安裝完畢正式投產的現場圖片以及中鑄機械業務經理何小姐、中鑄機械技術人員林工以及龍萬機械鄭廠長等相關人員合照記錄
After the installation of the automatic molding production line, the photos of Ms. He, zoomzu's technical personnel, Lin Gong and Zheng factory director of Longwan Machinery Co., Ltd
整線設計以常規單主機（全自動造型機）配A、B線設計，及澆注端A和冷卻段B，在澆注端尾部配備撥型機構，將取掉套箱壓鐵的砂型連鑄件撥至耐熱冷卻輸送皮帶中，保證澆注后的砂型冷卻時間在60-90分鐘左右，動力輸出采用液壓的方式，例如造型線兩側的推型裝置，轉運裝置以及自動化機械手，壓力流量可調可控，砂型轉運及推進過程中運行速度更加穩定靈活。電控采用德國西門子PLC配套電控柜對整體輔線單獨控制，與造型機PLC電控互聯配合使用完成對砂型的循環轉運和自動套箱壓鐵等，套箱壓鐵機械手自動化程度高，可將套箱壓鐵自動檢測砂型高度，將其放置到相對的位置高度，并配個臺車定位裝置保證每次套箱壓鐵都可以做到精準無誤，在設備生產使用的過程中，如需更換模具也可靈活變換，一鍵復位等。
The whole line is designed with conventional single main machine (automatic molding machine) equipped with a and B lines, as well as pouring end a and cooling section B. the mold shifting mechanism is equipped at the end of pouring end to transfer the sand mold continuous casting piece with box iron removed into the heat-resistant cooling conveyor belt to ensure that the cooling time of sand mold after pouring is about 60-90 minutes, and the power output is hydraulic, such as the push device on both sides of the molding line The pressure and flow rate can be adjusted and controlled, and the running speed is more stable and flexible in the process of sand mold transfer and propulsion. The electric control cabinet of Siemens PLC is used to control the whole auxiliary line separately. It is interconnected with the molding machine PLC to complete the circulation transfer of the sand mold and automatic box pressing iron. The automatic degree of the box pressing iron manipulator is high. It can automatically detect the height of the sand mold and place it at the relative position height, and a trolley positioning device is equipped to ensure each time the box iron pressing In the process of equipment production and use, if you need to change the mold, you can also flexibly change, one key reset, etc.
550mm x 650mm全自動造型機完成拋凡機配件的生產造型圖片
550mm x 650mm automatic casting molding machine completes the production modeling picture of the casting machine accessories
造型機完成鑄鐵管件造型并放置覆膜砂泥芯的效果圖片記錄，水平分型方便下芯。
The horizontal molding machine can complete the molding of cast iron pipe fittings and place the film coated sand core. The horizontal parting is convenient for core setting.
